全铝合金同轴四反长波红外光学系统设计

All-aluminium coaxial four-inverse long-wave infrared optical system design

  • 摘要: 针对空间环境的微小暗弱目标在远距离下的高灵敏度探测需求,基于目标的自发辐射特性,开展基于长波红外高灵敏度光学系统的研究设计,并实现了一种全铝合金同轴四反长波红外光学系统。系统F数为2,光学结构三维总尺寸为126 mm×88 mm×88 mm,系统约有91%的能量集中在探测器的3×3个像元内,畸变小于0.5%,视场3°×3°,光学结构重量862 g,红外探测系统整机重量2230 g。光学系统采用同轴四反射结构,在常用卡式系统的基础上,结合二次成像构型,在两反的基础上再增加两个反射镜,增加系统的像差优化自由度,实现较大视场角。全反射镜结构有利于光机自身热辐射噪声的抑制。反射镜和支撑结构采用同种铝合金材料进行光机一体化设计,具有宽温环境适应性等优点。该设计方案在视场和结构体积等多方面因素综合考量下取得平衡,在保持系统紧凑性的同时提高了视场范围,在提升性能的同时确保了结构的合理性与可实现性,符合空间探测装置的指标要求。设计思路和研制方法可为类似应用的空间长波红外探测的光学系统提供参考。

     

    Abstract:
    Objective In response to the need for high-sensitivity detection of long-range faint and weak targets in the space environment, based on the spontaneous radiation characteristics of the targets, research and design of high-sensitivity optical systems based on long-wave infrared has been carried out and an all-aluminium-alloy coaxial four-inverse long-wave infrared optical system has been developed. The F-number of the system is 2, the total three-dimensional size of the optical structure is 126 mm×88 mm×88 mm, about 91% of the energy of the system is concentrated in the 3×3 image elements of the detector, the aberration is less than 0.5%, the field of view is 3°×3°, the weight of the optical structure is 862 g, and the weight of the whole machine of the infrared detecting system is 2230 g. The optical system adopts the coaxial four-reflector structure, and combines with the commonly used card-type system on the basis of secondary imaging configuration. On the basis of the commonly used card system, combined with the secondary imaging configuration, two mirrors are added on the basis of two reflectors to increase the degree of freedom of the system's aberration optimisation and achieve a larger field of view. The all-reflector structure is conducive to the suppression of thermal radiation noise of the optical machine itself.Reflector and support structure adopt the same kind of aluminium alloy material for the integrated design of the optical system, which has the advantages of wide temperature environment adaptability. The optical system is cleverly designed and has a light and compact structure. The design idea and development method can provide a reference for the optical system of space long-wave infrared detection for similar applications.
    Methods The realisation form of the optical system plays a key role in the field of detection systems, and its structural design directly affects the performance and application effect of the system.Different optical structures (e.g., reflective, refractive or composite systems) have different advantages in different application scenarios, and how to choose the appropriate optical system form is a key factor to improve the efficiency and accuracy of the detection system. This paper determines the reflective optical structure form through the analysis of the overall indicators, and analyses the advantages and disadvantages of the commonly used reflector materials, and selects aluminium alloy as the reflector material after comparing a variety of materials. Analyse the principle prototype index to determine the optical design index of the optical system. Using the aberration theory, the initial structure of the coaxial four-reflector optical system is deduced. On the basis of this, the initial structure is determined by combining the design parameters with the requirements of the design indexes, and the initial structure is optimised to obtain the design results and verify the detection capability of the system.
    Results and Discussions In order to meet the needs of long-wave infrared optical systems for detecting dark and weak targets at long distances, it is necessary to solve the contradiction between large aperture and light weight and large field-of-view aberration correction. Transmissive structure is ruled out due to the large mass of infrared crystal material, while off-axis triple/quadruple reflector can achieve a large field of view, but the volume is too large. This design adopts the coaxial secondary imaging four-reversal structure: two mirrors are added on the basis of the traditional two-reversal to enhance the degree of freedom of aberration optimisation and realise a 3°×3° field of view; the secondary imaging configuration not only ensures the matching of the cold diaphragm (to enhance the detection sensitivity), but also avoids the noise of the lens' thermal radiation through the all-reflective structure. The system adopts all-aluminium alloy optical-machine integration design, combining light weight and wide temperature adaptability. The measured Noise Equivalent Flux Density (NEFD) shows that the detection distance meets the expected target.
    Conclusions In the paper, a coaxial four-reflector structure with secondary imaging is used to design a long-wave infrared detection system that can work in the 7.7-9.3 μm segment, the system F-number is 2, the total three-dimensional size of the system is 126 mm×88 mm×88 mm, and the weight of the optical structure is 862 g. 91% of the energy of the long-wave system is concentrated in the detector's 3×3 pixels, and the aberration is less than 0.5%; the system aberration is well optimised and meets the design requirements. The system aberrations are less than 0.5%; the system has been optimised to meet the design requirements. Through experimental verification, the detection capability of the system reaches the expected goal, which proves the effectiveness of the optical design.

     

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