手持式光谱成像钢板受热痕迹快检技术研究

Research on rapid detection technology of steel heating traces by handheld spectral imaging system

  • 摘要: 针对消防火灾调查中金属受热痕迹物证判别仅依靠专家系统对表面色彩变化判断,效率低、准确度受限的痛点问题,开展基于光谱成像技术的复杂光照环境下手持式快检系统研究。创新性地提出搭建双光谱相机级联的手持式光谱成像系统,克服干涉分光体制下自由光谱范围受限问题,实现覆盖475~975 nm宽光谱范围40通道的光谱图像获取。以Q235牌号钢板为实验样本,通过采集马弗炉中不同温度均匀受热后的样本在5种不同日光条件下的光谱图像,进行复杂光照条件下钢板受热痕迹光谱特征研究,将样本划分为5种温度范围进行智能识别方法设计。提出三点标定法克服环境光源对光谱数据干扰,光谱图像数据经清洗、三点标定预处理后,采用决策树分类思想指导的线性判别分析及误差逆向传播神经网络分类方法搭建分类器,交叉验证准确率达97.6%,相对于两独立分类器交叉验证准确率91.5%及94.2%显著提升。针对应用场景提出基于分类器的目标加权判别方法,提升异常响应应对能力,增加了系统可靠性,实现目标样本受热温度的实时、准确判断。经样本集外19种不同受热温度样本验证,识别准确率100%,为通用型、便携式可见-近红外光谱成像技术应用提供了可靠途径。

     

    Abstract:
    Objective In field of fire protection, the discoloration marks on steel plates during heating provide important information as evidence for fire investigation work, which can effectively reflect the heating temperature. However, the intelligent recording and identification of surface mark changes on steel plates rely on empirical databases for judgment or laboratory testing, lacking efficient means and methods. Spectral imaging technology provides a viable method to record and analyse through the surface spectrum of steel. The snapshot spectral imaging camera chip filted by Fabry-Perot interferometer provides a reliable approach for commercial use in the visible near infrared range. Spectral imaging camera have the advantages of portability, secondary integration, and non-contact multidimensional information acquisition of target. However, due to limitations in multi-layer thin film structures and materials, the free spectral range of this spectral imaging system is limited. To enhance the spectral detection range of the snapshot based spectral imaging system, a handheld spectral imaging system consisting of cascaded dual spectral cameras is used for fast detection under complex light conditions. Spectrum, as the inversion basis for color information, has the potential to more accurately record the surface characteristics of steel plates and identify the corresponding heating temperature changes of feature changes. Therefore, the research of intelligent recognition of steel plate heating traces using handheld spectral imaging equipment is carried on.
    Methods  Firstly, handheld spectral imaging system based on snapshot spectral cameras with two different spectral response ranges is integrated (Fig.5), with a response spectral range of 475-975 nm and 40 spectral channels. Secondly, Q235 steel plate samples were used as experimental subjects to prepare experimental samples. The samples were heated at 100 ℃, 200 ℃, 300 ℃, 320 ℃, 380 ℃, 400 ℃, 480 ℃, 500 ℃, 590 ℃, 600 ℃, 700 ℃, 800 ℃, 870 ℃, 900 ℃, 980 ℃, 1000 ℃, 1100 ℃, 1200 ℃ respectively for 30 minutes through muffle furnace constant temperature heating method and 20 ℃ room temperature (Fig.7). Spectral image data collected by the two snapshot spectral camera of the handheld spectral imaging system in 5 different sunlight source conditions were fused, cleaned, and preprocessed to obtain 23500 sets of target sample data. Next, divide 19 types of heated samples into 5 temperature gradients according to application requirements, build a classification and recognition algorithm model, and randomly select 80% of the data for training. Finally, proposing a target weighted discrimination method, with classification and recognition algorithms as the core, using image feature information to divide the same target area into 9 subsets for discrimination (Fig.9). Based on the probability of the recognition results of the 9 regions, the final recognition category of the target can be defined.
    Results and Discussions Through cross validation of the remaining 20% of the sample set, linear discriminant analysis and back propagation neural network were used for 5-class classification, achieving accuracies of 91.5% and 94.2% respectively (Fig.13). The linear discriminant and back propagation neural network fusion method guided by decision tree can achieve a cross validation accuracy of 97.6%. Selecting 19 types of heated temperature samples outside the sample set for system application verification, through target weighted discrimination, each sample can be accurately identified as its own temperature gradient with 100% accuracy (Tab.2).
    Conclusions The preliminary research has achieved intelligent discrimination of heat trace on Q235 steel plates by handheld spectral imaging system with 475-975 nm spectral range response, laying a technical foundation for the application and promotion of handheld spectral imaging systems in special industries. In the future, the sample heating conditions and categories will be further expanded to assist in the intelligent development of fire investigation work.

     

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