Volume 46 Issue 1
Feb.  2017
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Nan Gangyang, Wang Qiwu, Zhang Zhenzhen, Guo Rui, Song Jiangfeng, Sun Jihua. Rail steel flaw inspection based on laser ultrasonic method[J]. Infrared and Laser Engineering, 2017, 46(1): 106006-0106006(6). doi: 10.3788/IRLA201746.0106006
Citation: Nan Gangyang, Wang Qiwu, Zhang Zhenzhen, Guo Rui, Song Jiangfeng, Sun Jihua. Rail steel flaw inspection based on laser ultrasonic method[J]. Infrared and Laser Engineering, 2017, 46(1): 106006-0106006(6). doi: 10.3788/IRLA201746.0106006

Rail steel flaw inspection based on laser ultrasonic method

doi: 10.3788/IRLA201746.0106006
  • Received Date: 2016-05-21
  • Rev Recd Date: 2016-06-23
  • Publish Date: 2017-01-25
  • To meet reliability of rail steel flaw inspection and signal acquisition, a nondestructive testing (NDT) system based on laser ultrasonic technique(LUT) was established. The system was mainly composed of high energy pulse laser, electromagnetic ultrasonic transducer (EMAT), embedded data acquisition system and P60 rail specimens with artificial cracks. Based on analysis of Rayleigh wave detection principle, this paper focuses on impedance matching method of EMAT probe coil. Besides, working flow path and signal processing of embedded signal acquisition system were introduced. Moreover, system based LUT was used to locate the rail steel surface crack with depth no less than 0.5 mm. Finally, relationship between EMAT probe lift-off distance and signal amplitude was given.
  • [1] Clark R. Overview and needs for future developments[J]. NDTE International, 2004, 37(2):111-118.
    [2] Zhao Yang, Jia ZhongQing, Guo Rui, et al. The application of laser-EMAT technique used to testing defect in rail[J]. Advanced Materials Research, 2014, 875-877:574-577.
    [3] Papaelias M, Roberts C, Davis C. A review on non-destructive evaluation of rails:state-of-the-art and future development[J]. Rail Rapid Transit, 2008, 222(4):367-384.
    [4] Scalea F, Rizzo P, Coccia S, et al. Non-contact ultrasonic inspection of rails and signal processing for automatic defect detection and classification[J]. Insight, 2005, 47(6):1-8.
    [5] Edwards R S, Dixon S, Jian X. Characterisation of defects in the railhead using ultrasonic surface waves[J]. NDTE International, 2006, 39(6):468-472.
    [6] Fan Y, Dixon S, Edwards R S, et al. Ultrasonic surface wave propagation and interaction with surface defects on rail-track head[J]. NDTE International, 2007, 40(6):471-477.
    [7] Petcher P A, Potter M D G, Dixon S. A new electromagnetic acoustic transducer (EMAT) design for operation on rail[J]. NDT and E International, 2014, 65:1-7.
    [8] Cheng Jianzheng, Bond Leonard J. Assessment of ultrasonic NDT methods for high speed rail inspection[J]. AIP Conference Proceedings, 2015, 1650(1):605-614.
    [9] Aindow A M, Dewhurst R J, Palmer S B. Laser-generation of directional surface acoustic wave pulses in metals[J]. Optics Communications, 1982, 42(2):116-120.
    [10] Li J W, Chen J M. Nondestructive Testing Handbook[M]. Beijing:China Machine Press, 2001:202-203.
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Rail steel flaw inspection based on laser ultrasonic method

doi: 10.3788/IRLA201746.0106006
  • 1. Nondestructive Testing Lab,Laser Institute of Shandong Academy of Sciences,Jinan 250103,China

Abstract: To meet reliability of rail steel flaw inspection and signal acquisition, a nondestructive testing (NDT) system based on laser ultrasonic technique(LUT) was established. The system was mainly composed of high energy pulse laser, electromagnetic ultrasonic transducer (EMAT), embedded data acquisition system and P60 rail specimens with artificial cracks. Based on analysis of Rayleigh wave detection principle, this paper focuses on impedance matching method of EMAT probe coil. Besides, working flow path and signal processing of embedded signal acquisition system were introduced. Moreover, system based LUT was used to locate the rail steel surface crack with depth no less than 0.5 mm. Finally, relationship between EMAT probe lift-off distance and signal amplitude was given.

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