Volume 47 Issue 6
Jul.  2018
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Zhu Jinqian, Ling Zemin, Du Farui, Ding Xueping, Li Huimin. Monitoring of laser metal-wire additive manufacturing temperature field using infrared thermography[J]. Infrared and Laser Engineering, 2018, 47(6): 604002-0604002(5). doi: 10.3788/IRLA201847.0604002
Citation: Zhu Jinqian, Ling Zemin, Du Farui, Ding Xueping, Li Huimin. Monitoring of laser metal-wire additive manufacturing temperature field using infrared thermography[J]. Infrared and Laser Engineering, 2018, 47(6): 604002-0604002(5). doi: 10.3788/IRLA201847.0604002

Monitoring of laser metal-wire additive manufacturing temperature field using infrared thermography

doi: 10.3788/IRLA201847.0604002
  • Received Date: 2018-01-12
  • Rev Recd Date: 2018-02-15
  • Publish Date: 2018-06-25
  • For achieving precisely controlling shape and performance of components by additive manufacturing, scientific understanding is needed for thermal process. Taking laser metal-wire additive manufacturing (AM) under vacuum and using single-pass as an example, the thermal process was monitored based on infrared (IR) thermography. The effect of wire feeding speed on temperature field, thermal cycle, cooling rate was analyzed. The width of cladding layer and defect were studied based on IR thermography. The results show that the temperature monitoring was achieved. Along the length of cladding layer, the maximum temperature for monitoring point increased and then the cooling rate decreased. With wire feeding speed increasing, it led to the decrease of cooling rate for monitoring point at 1/4, 2/4, 3/4 of cladding layer. In addition, the width of cladding layer could be predicted and the location of defect could be located with the help of IR thermography analysis.
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    [2] Wang Huaming. Materials' fundamental issues of laser additive manufacturing for high-performance large metallic components[J]. Acta Aeronautica et Astronautica Sinica, 2014, 35(10):2690-2698. (in Chinese)王华明. 高性能大型金属构件激光增材制造:若干材料基础问题[J]. 航空学报, 2014, 35(10):2690-2698.
    [3] Ding D H, Pan Z X, Cuiuri D, et al. Wire-feed additive manufacturing of metal components:technologies, developments and future interests[J]. International Journal of Advanced Manufacturing Technology, 2015, 81(1):465-481.
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    [5] Cong Baoqiang, Ding Jialuo, Stewart Williams. Effect of arc mode in cold metal transfer process on porosity of additively manufactured Al-6.3%Cu alloy[J]. The International Journal of Advanced Manufacturing Technology, 2015, 76(9-12):1593-1606.
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    [12] Ding X P, Li H M, Zhu J Q, et al. Application of infrared thermography for laser metal-wire additive manufacturing in vacuum[J]. Infrared Physics Technology, 2017, 81:166-169.
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Monitoring of laser metal-wire additive manufacturing temperature field using infrared thermography

doi: 10.3788/IRLA201847.0604002
  • 1. School of Material Science and Engineering,Chongqing University,Chongqing 400045,China;
  • 2. Chongqing Institute of Green and Intelligent Technology,Chinese Academy of Sciences,Chongqing 400714,China;
  • 3. Chongqing Key Laboratory of Additive Manufacturing Technology and Systems,Chongqing 400714,China

Abstract: For achieving precisely controlling shape and performance of components by additive manufacturing, scientific understanding is needed for thermal process. Taking laser metal-wire additive manufacturing (AM) under vacuum and using single-pass as an example, the thermal process was monitored based on infrared (IR) thermography. The effect of wire feeding speed on temperature field, thermal cycle, cooling rate was analyzed. The width of cladding layer and defect were studied based on IR thermography. The results show that the temperature monitoring was achieved. Along the length of cladding layer, the maximum temperature for monitoring point increased and then the cooling rate decreased. With wire feeding speed increasing, it led to the decrease of cooling rate for monitoring point at 1/4, 2/4, 3/4 of cladding layer. In addition, the width of cladding layer could be predicted and the location of defect could be located with the help of IR thermography analysis.

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