Volume 47 Issue 11
Jan.  2019
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Peng Bo, Zhang Pu, Chen Tianqi, Zhao Yincen, Wu Dihai, Liu Hui. Reliability of bonding interface in high power diode lasers[J]. Infrared and Laser Engineering, 2018, 47(11): 1105002-1105002(8). doi: 10.3788/IRLA201847.1105002
Citation: Peng Bo, Zhang Pu, Chen Tianqi, Zhao Yincen, Wu Dihai, Liu Hui. Reliability of bonding interface in high power diode lasers[J]. Infrared and Laser Engineering, 2018, 47(11): 1105002-1105002(8). doi: 10.3788/IRLA201847.1105002

Reliability of bonding interface in high power diode lasers

doi: 10.3788/IRLA201847.1105002
  • Received Date: 2018-06-05
  • Rev Recd Date: 2018-07-03
  • Publish Date: 2018-11-25
  • With the rapidly increasing applications of high power laser diode(HPLD) in extreme environments, the reliability of bonding interface has become one of the critical bottlenecks affecting the HPLD's performance and lifetime. In this work, failure behavior and lifetime of a single-bar CS-packaged HPLD under -55-125℃ thermal-shock were analyzed by finite element method(FEM). Based on Anand constitutive model and Darveaux energy accumulation theory, the reliability of indium bonding layer on the edge and at the central position after the themal-shock was compared. It shows that the bonding interface on the edge has the highest stress (0.042 5 GPa) and lowest lifetime (3 006 cycles), in other words, the edge is the riskiest element of the bonding interface. In addition, the lifetimes of three kinds of bonding layers on the edge, including indium, 80Au20Sn and nanosilver paste, were simulated to be 3 006, 4 804 and 4 911 cycles, respectively. The results show nanosilver paste and 80Au20Sn have longer lifetimes and better reliability, which are better bonding materials in the packaging of high power laser diodes used in extreme enviroments.
  • [1] Wu D, Zhang P, Nie Z, et al. Optimization of microchannel cooler of high power diode laser array package[C]//SPIE, 2017, 100851:100850I.
    [2] Wang Yinshun, Ren Yongxue, An Zhenfeng. Study of high brightness fiber coupled diode lasers[J]. Infrared and Laser Engineering, 2016, 45(S2):S206004. (in Chinese)
    [3] He Guorong, Zheng Wanhua, Qu Hongwei. Influence of fusion interface on optical and thermal characteristics of vertical cavity lasers[J]. Infrared and Laser Engineering, 2007, 36(6):798-801. (in Chinese)
    [4] Zhang P, Liu X, Zhu Q, et al. Thermal characteristics of compact conduction-cooled high power diode laser array packages[C]//SPIE, 2017, 10085:100850A.
    [5] Chang Ruiwu. Influence of cryogenic temperature and microstructure on fatigue failure of indium solder joint[D]. Maryland:Maryland University, 2008.
    [6] Kong Da, Zhang Liang, Yang Fan. Fatigue lifetime p-rediction of SnAgCu-X solder based on Anand model[J]. Transactions of The China Welding Institution, 2017, 38(4):17-21, 129. (in Chinese)
    [7] Zhang Guoshang. Research on the mechanical properties of 80Au/20Sn solder alloy[D]. Tianjin:Tianjin University, 2010. (in Chinese)
    [8] Zhang Pengzhe. Research on process and mechanism of bonding using small nanosil ver paste at low temperature and pressure[D]. Harbin:Harbin Institute of Technology, 2016. (in Chinese)
    [9] Paydar N H, Tong Y, Akay H U. A finite element study of factors affecting fatigue life of solder joints[J]. ASME Journal of Electronic Packaging, 1994, 116(2):265-273.
    [10] Darveaux R. Effect of simulation methodology on solder joint crack growth correlation and fatigue life prediction[J]. Journal of Electronic Packaging, 2002, 124(3):147-154.
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Reliability of bonding interface in high power diode lasers

doi: 10.3788/IRLA201847.1105002
  • 1. State Key Laboratory of Transient Optics and Photonics,Xi'an Institute of Optics and Precision Mechanics,Chinese Academy of Sciences,Xi'an 710119,China;
  • 2. University of Chinese Academy of Sciences,Beijing 100049,China

Abstract: With the rapidly increasing applications of high power laser diode(HPLD) in extreme environments, the reliability of bonding interface has become one of the critical bottlenecks affecting the HPLD's performance and lifetime. In this work, failure behavior and lifetime of a single-bar CS-packaged HPLD under -55-125℃ thermal-shock were analyzed by finite element method(FEM). Based on Anand constitutive model and Darveaux energy accumulation theory, the reliability of indium bonding layer on the edge and at the central position after the themal-shock was compared. It shows that the bonding interface on the edge has the highest stress (0.042 5 GPa) and lowest lifetime (3 006 cycles), in other words, the edge is the riskiest element of the bonding interface. In addition, the lifetimes of three kinds of bonding layers on the edge, including indium, 80Au20Sn and nanosilver paste, were simulated to be 3 006, 4 804 and 4 911 cycles, respectively. The results show nanosilver paste and 80Au20Sn have longer lifetimes and better reliability, which are better bonding materials in the packaging of high power laser diodes used in extreme enviroments.

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