Volume 48 Issue 8
Aug.  2019
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Gong Peng, Cheng Luchao, Dong Jian, He Fengyun, Chen Tao, Liu Zhenyu. Effect of ply angle misalignment on surface aberration of CFRP reflective mirror[J]. Infrared and Laser Engineering, 2019, 48(8): 814003-0814003(7). doi: 10.3788/IRLA201948.0814003
Citation: Gong Peng, Cheng Luchao, Dong Jian, He Fengyun, Chen Tao, Liu Zhenyu. Effect of ply angle misalignment on surface aberration of CFRP reflective mirror[J]. Infrared and Laser Engineering, 2019, 48(8): 814003-0814003(7). doi: 10.3788/IRLA201948.0814003

Effect of ply angle misalignment on surface aberration of CFRP reflective mirror

doi: 10.3788/IRLA201948.0814003
  • Received Date: 2019-03-11
  • Rev Recd Date: 2019-04-20
  • Publish Date: 2019-08-25
  • In order to solve the problem that there exists astigmatism during the fabrication of carbon fiber reinforced polymer(CFRP) reflective mirror, a theoretical model was established to explain the relations, and relative experiments were made to verify the model. First, from classical laminate thermal effect theory, ply angle misalignment and temperature variation during manufacturing process were considered. The corresponding formulas were deduced to demonstrate that the surface of CFRP reflective mirror existed astigmatism under thermal effect because of ply angle misalignment. Two groups of samples with respective ply sequence[0 90 45 -45]2s and[(0 90 45 -45)s]2 were manufactured and their astigmatism were measured with a Zygo long-wave infrared interferometer(=10.6 m). Experimental results indicate that average astigmatism RMS of the front group is 0.034, and average astigmatism RMS of the latter group is 0.510. It verifies that one of the main reasons causing astigmatism of CFRP reflective mirror is ply angle misalignment, and the degree of astigmatism will decrease by increasing quasi-isotropy of bending stiffness.
  • [1] Lin Zaiwen, Liu Yongqi, Liang Yan, et al. Application of carbon fiber reinforced composite to space optical structure[J]. Optics and Precision Engineering, 2007, 15(8):1181-1185. (in Chinese)林再文, 刘永琪, 梁岩, 等. 碳纤维增强复合材料在空间光学结构中的应用[J]. 光学精密工程, 2007, 15(8):1181-1185.
    [2] Wang Yongjie, Xie Yongjie, Ma Zhen, et al. Research progress of new space mirror materials[J]. Materials Review, 2016, 30(4A):143-147, 153. (in Chinese)王永杰, 解永杰, 马臻, 等. 空间反射镜新材料研究进展[J]. 材料导报, 2016, 30(4A):143-147, 153.
    [3] Sugita S Awaki H, Kurihara D, et al. Studies of lightweight x-ray telescope with CFRP[C]//Conference on Space Telescopes and Instrumentation:Ultraviolet to Gamma Ray, Montreal, Canada:2014, 914447.
    [4] Wilcox C, Santiago F, Jungwirth M, et al. First light with a carbon fiber reinforced polymer 0.4 meter telescope[C]//Conference on MEMS Adaptive Optics VⅢ, 2014, 897805.
    [5] Xu Liang, Ding Jiaoteng, Wang Yongjie, et al. The development of high precision carbon fiber composite mirror[C]//8th International Symposium on Advanced Optical Manufacturing and Testing Technologies-Advanced Optical Manufacturing Technologies, 2016:96831Z.
    [6] Yang Zhiyong, Zhang Jianbao, Xie Yongjie, et al. Influence of layup and curing on the surface accuracy in the manufacturing of carbon fiber reinforced polymer(CFRP) composite space mirrors[J]. Applied Composite Materials, 2017, 24(6):1447-1458.
    [7] Yang Zhiyong, Zhang Boming, Xie Yongjie, et al. Research progress on fabrication technology of space mirror using carbon fiber composite[J]. Acta Material Composite Sinica, 2017, 34(1):1-11. (in Chinese)杨智勇, 张博明, 解永杰, 等. 碳纤维复合材料空间反射镜制造技术研究[J]. 复合材料学报, 2017, 34(1):1-11.
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Effect of ply angle misalignment on surface aberration of CFRP reflective mirror

doi: 10.3788/IRLA201948.0814003
  • 1. Changchun Institute of Optics,Fine Mechanics and Physics,Chinese Academy of Sciences,Changchun 130033,China;
  • 2. University of Chinese Academy of Sciences,Beijing 100049,China

Abstract: In order to solve the problem that there exists astigmatism during the fabrication of carbon fiber reinforced polymer(CFRP) reflective mirror, a theoretical model was established to explain the relations, and relative experiments were made to verify the model. First, from classical laminate thermal effect theory, ply angle misalignment and temperature variation during manufacturing process were considered. The corresponding formulas were deduced to demonstrate that the surface of CFRP reflective mirror existed astigmatism under thermal effect because of ply angle misalignment. Two groups of samples with respective ply sequence[0 90 45 -45]2s and[(0 90 45 -45)s]2 were manufactured and their astigmatism were measured with a Zygo long-wave infrared interferometer(=10.6 m). Experimental results indicate that average astigmatism RMS of the front group is 0.034, and average astigmatism RMS of the latter group is 0.510. It verifies that one of the main reasons causing astigmatism of CFRP reflective mirror is ply angle misalignment, and the degree of astigmatism will decrease by increasing quasi-isotropy of bending stiffness.

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