Volume 49 Issue 1
Jan.  2020
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Gao Lei, Li Huiyun. A toughening method of the interface in double-ceramic-layer thermal barrier coating based on selected laser modification[J]. Infrared and Laser Engineering, 2020, 49(1): 0105005-0105005(8). doi: 10.3788/IRLA202049.0105005
Citation: Gao Lei, Li Huiyun. A toughening method of the interface in double-ceramic-layer thermal barrier coating based on selected laser modification[J]. Infrared and Laser Engineering, 2020, 49(1): 0105005-0105005(8). doi: 10.3788/IRLA202049.0105005

A toughening method of the interface in double-ceramic-layer thermal barrier coating based on selected laser modification

doi: 10.3788/IRLA202049.0105005
  • Received Date: 2019-10-11
  • Rev Recd Date: 2019-11-21
  • Publish Date: 2020-01-28
  • In this study an innovative peg-nail structured laser modification was carried out double-ceramic-layer thermal barrier coating (DCL-TBCs) by a pulsed Nd:YAG laser which were fabricated by a NiCoCrAlYTa bond coat and two ceramic top coat (YSZ and La2Ce2O7, LC) sprayed by air plasma spraying. Results indicate that the roughness of the laser modified surface has significantly improved, compared with as-sprayed coatings. The completely recrystallization can be found in the peg-nail structured laser modified unit, including a fully dense columnar microstructure. Due to the peg-nail structured laser modification which generated re-melting and resolidificating at the whole LC coat and partial YSZ coat, can greatly improve the interface bonding property and the bonding strength, the peg-nail structured laser modified samples have better spallation or delamination resistance than the normal as-sprayed DCL-TBCs.
  • [1] Zhao C, Zhao M, Shahid M, et al. Restrained TGO growth in YSZ/NiCrAlY thermal barrier coatings by modified laser remelting[J]. Surface and Coatings Technology, 2017, 309:1119-1125.
    [2] Wei L, Tong X Y, Li J. Research status of self repairing thermal barrier coating and laser preparation method[J]. Information of Surface Engineering, 2016, 16(1):17-21.
    [3] Zhang P, Li F, Zhang X, et al. Thermal shock resistance of thermal barrier coatings with different surface shapes modified by laser remelting[J]. Journal of Thermal Spray Technology, 2019, 28(3):417-432.
    [4] Batista C, Portinha A, Ribeiro R M, et al. Morphological and microstructural characterization of laser-glazed plasma-sprayed thermal barrier coatings[J]. Surface & Coatings Technology, 2006, 200(9):2929-2937.
    [5] Basu D, Funke C, Steinbrech R W. Effect of heat treatment on elastic properties of separated thermal barrier coatings[J]. Journal of Materials Research, 1999, 14(12):4643-4650
    [6] Cao X Q, Vassen R, Stoever D. Ceramic materials for thermal barrier coatings[J]. Journal of the European Ceramic Society, 2004, 24(1):1-10.
    [7] Cao X Q, Vassen R, Tietz F, et al. New double-ceramic-layer thermal barrier coatings based on zirconia-rare earth composite oxides[J]. Journal of the European Ceramic Society, 2006, 26(3):247-251.
    [8] Xu Z, He L, Mu R, et al. Double-ceramic-layer thermal barrier coatings of La2Zr2O7/YSZ deposited by electron beam-physical vapor deposition[J]. Journal of Alloys and Compounds, 2009, 473(1-2):509-515.
    [9] Wang L, Wang Y, Sun X G, et al. Finite element simulation of residual stress of double-ceramic-layer La2Zr2O7/8YSZ thermal barrier coatings using birth and death element technique[J]. Computational Materials Science, 2012, 53(1):117-127.
    [10] Wang L, Wang Y, Sun X G, et al. Thermal shock behavior of 8YSZ and double-ceramic-layer La2Zr2O7/8YSZ thermal barrier coatings fabricated by atmospheric plasma spraying[J]. Ceramics International, 2012, 38(5):3595-3606.
    [11] Zhenhua X U, Limin H E, Rende M U, et al. Double-ceramic-layer thermal barrier coatings of La2Zr2O7/YSZ deposited by electron beam-physical vapor deposition[J]. Journal of Alloys & Compounds, 2009, 473(1):509-515.
    [12] Cheng B, Yang G J, Zhang Q, et al. Gradient thermal cyclic behavior of La2Zr2O7/YSZ DCL-TBCs with equivalent thermal insulation performance[J]. Journal of the European Ceramic Society, 2018, 38(4):1888-1896.
    [13] Han M, Zhou G, Huang J, et al. A parametric study of the double-ceramic-layer thermal barrier coatings part I:Optimization design of the ceramic layer thickness ratio based on the finite element analysis of thermal insulation (take LZ7C3/8YSZ/NiCoAlY DCL-TBC for an example)[J]. Surface and Coatings Technology, 2013, 236:500-509.
    [14] Chen H, Liu Y, Gao Y, et al. Design, preparation, and characterization of graded YSZ/La2Zr2O7 thermal barrier coatings[J]. Journal of the American Ceramic Society, 2010, 93(6):1732-1740.
    [15] Ahmadi-Pidani R, Shoja-Razavi R, Mozafarinia R, et al. Improving the thermal shock resistance of plasma sprayed CYSZ thermal barrier coatings by laser surface modification[J]. Optics & Lasers in Engineering, 2012, 50(5):780-786.
    [16] Zhou Y C, Hashida T. Thermal fatigue failure induced by delamination in thermal barrier coating[J]. International Journal of Fatigue, 2002, 24(2-4):407-417.
    [17] Chang F, Zhou K, Tong X, et al. Microstructure and thermal shock resistance of the peg-nail structured TBCs treated by selective laser modification[J]. Applied Surface Science, 2014, 317:598-606.
    [18] Zhu C, Li P, Javed A, et al. An investigation on the microstructure and oxidation behavior of laser remelted air plasma sprayed thermal barrier coatings[J]. Surface & Coatings Technology, 2012, 206(18):3739-3746.
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A toughening method of the interface in double-ceramic-layer thermal barrier coating based on selected laser modification

doi: 10.3788/IRLA202049.0105005
  • 1. General Standard(Beijing) Institute of Science and Technology, Beijing 100070, China;
  • 2. Shaanxi Preschool Normal University, Xi'an 710100, China

Abstract: In this study an innovative peg-nail structured laser modification was carried out double-ceramic-layer thermal barrier coating (DCL-TBCs) by a pulsed Nd:YAG laser which were fabricated by a NiCoCrAlYTa bond coat and two ceramic top coat (YSZ and La2Ce2O7, LC) sprayed by air plasma spraying. Results indicate that the roughness of the laser modified surface has significantly improved, compared with as-sprayed coatings. The completely recrystallization can be found in the peg-nail structured laser modified unit, including a fully dense columnar microstructure. Due to the peg-nail structured laser modification which generated re-melting and resolidificating at the whole LC coat and partial YSZ coat, can greatly improve the interface bonding property and the bonding strength, the peg-nail structured laser modified samples have better spallation or delamination resistance than the normal as-sprayed DCL-TBCs.

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