Volume 44 Issue 8
Sep.  2015
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Li Rui, Zhao Yang. Thermal effect model analysis and dynamic error compensation of industrial robot[J]. Infrared and Laser Engineering, 2015, 44(8): 2382-2388.
Citation: Li Rui, Zhao Yang. Thermal effect model analysis and dynamic error compensation of industrial robot[J]. Infrared and Laser Engineering, 2015, 44(8): 2382-2388.

Thermal effect model analysis and dynamic error compensation of industrial robot

  • Received Date: 2014-12-05
  • Rev Recd Date: 2015-01-03
  • Publish Date: 2015-08-25
  • To advance the precision of the robot motion is one significant research goal of robot flexible processing issues. In the process, deformation mechanism of heat caused by temperature variation is found as one of the important reasons for affect the positioning error. The temperature compensation method suitable for the industry field was presented and testified through this paper. Effect of robot self-heating and scene environmental temperature factors on axial motion and the ending actuator positioning accuracy were analyzed. The thermal distribution and deformation models were built using finite element theory. Thermal compensation strategy was presented to accomplish the experimental and theoretical analysis of significant correlation between robot kinematics parameters and thermal models above, especially self-heating effect. It was convenient and suitable for industrial field environment. Thermal compensation is experimentally proved to carry the ability to adjust the position error of ending actuator to less than 0.1 mm.
  • [1] Jiao Guotai, Feng Yonghe, Wang Feng, et al. Synthetically analysis of the robot pose error resulting from various factors[J]. Journal of Basic Science and Engineering, 2004, 12(4): 435-442. (in Chinese)焦国太, 冯永和, 王锋, 等. 多因素影响下的机器人综合位姿误差分析方法[J]. 应用基础与工程科学学报, 2004, 12(4): 435-442.
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    [3] Emanuele Lubrano, Reymond Clavel. Thermal calibration of a 3 DOF ultra high-precision robot pperating in industrial environment[C]//International Conference on Robotics and Automation, 2010.
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    [12] Alici G, Shirinzadeh B. A systematic technique to estimate positioning errors for robot accuracy improvement using laser interferometry based sensing [J]. Mechanism and Machine Theory, 2005, 40(8): 879-906.
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    [14] Feng Fuzhou, Zhang Chaosheng, Min Qingxu, et al. Heating characteristics of metal plate crack in sonic IR imaging[J]. Infrared and Laser Engineering, 2015, 44(5): 1456-1461. (in Chinese)冯辅周, 张超省, 闵庆旭, 等. 超声红外热像技术中金属平板裂纹的生热特性[J]. 红外与激光工程, 2015, 44(5): 1456-1461.
    [15] Yu Tao, Wang Yongcheng, Dai Shuang, et al. Active thermal control system for space camera basedon temperature level[J]. Infrared and Laser Engineering, 2015, 44(1): 249-253. (in Chinese)于涛, 王永成, 代霜, 等. 基于温度水平的空间相机主动热控系统[J]. 红外与激光工程. 2015, 44(1): 249-253.
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    [17] Yang Shourui, Yin Shibin, Ren Yongjie, et al. Improvement of calibration method for robotic flexible visual measurement systems[J]. Optics and Precision Engineering, 2014, 22(12):3289-3246. (in Chinese)杨守瑞, 尹仕斌, 任永杰, 等. 机器人柔性视觉测量系统标定方法的改进[J]. 光学 精密工程, 2014, 22(12): 3239-3246.
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Thermal effect model analysis and dynamic error compensation of industrial robot

  • 1. Beijing Engineering Research Center of Precision Measurement Technology and Instruments,Beijing University of Technology,Beijing 100124,China;
  • 2. China Academy of Space Technology,Beijing 100094,China

Abstract: To advance the precision of the robot motion is one significant research goal of robot flexible processing issues. In the process, deformation mechanism of heat caused by temperature variation is found as one of the important reasons for affect the positioning error. The temperature compensation method suitable for the industry field was presented and testified through this paper. Effect of robot self-heating and scene environmental temperature factors on axial motion and the ending actuator positioning accuracy were analyzed. The thermal distribution and deformation models were built using finite element theory. Thermal compensation strategy was presented to accomplish the experimental and theoretical analysis of significant correlation between robot kinematics parameters and thermal models above, especially self-heating effect. It was convenient and suitable for industrial field environment. Thermal compensation is experimentally proved to carry the ability to adjust the position error of ending actuator to less than 0.1 mm.

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